Incident Report

 

Subject:    Boiler Compound Ingestion
Date of Email:    Sun 18/04/2004

Report Detail:


Here issued by the Canadian Petroleum Safety Council we have the classic example of poor management of hazardous chemicals. Are you sure you have adequate controls in place when dealing with hazardous chemicals? Do you have a register of all chemicals used by your staff (with MSDS) and are these safely stored?

Description:
The rig personnel realized that they were getting low on boiler compound and ordered more. They had always used powdered boiler compound. When the new order came in it was in the form of a five gallon pail of dark brown fluid. The motor hand placed the pail into the boiler and told his relief to put some boiler compound in a smaller jug so to make it easier to handle. Shortly after crew change, the cross shift motor hand went to the Rig Managers shack and asked him if he had any empty bottles, without explaining what he wanted them for. The Rig Manager gave him an empty 3.78 litre jug which previously held "white cranberry juice" without asking him what it was to be used for. The motor hand went out to the boiler and filled the cranberry juice bottle with boiler compound and used the smaller container to add boiler compound to the chemical pot on the boiler. The motor hand then placed the cranberry juice jug on the shelf in the corner of the boiler shack near the entrance and left. The derrick hand then came into the boiler and noticed the jug that still had the "white cranberry juice" label on it filled with the dark brown fluid, and assuming it was cranberry juice took a drink. The derrick hand then realized that this was not cranberry juice and immediately sought medical attention.

 
Linked documents: Click here to read PDF safety alert concerning boiler compound Ingestion.