Incident Report

 

Subject: Atmospheric Storage Tank Gassing - Roof Sinking Potential

Date of first enquiry:     08/05/04

Initial enquiry / comment.

Can anyone help out with a response to the following question. I would appreciate you 'RESPOND TO ALL' to share the learning.

Members

I would like to run a question about running down low RVP (light) condensate/crude into floating roof tanks. Thus we have a liquid with what appears to be a potentially lower specific gravity than documented (like the Bermuda triangle' effect with gassified sea water unable to sustain buoyancy of vessels on the surface) .

I am trying to gather together 'real' events where light material (high gas content) entering a floating roof tank has led to for example seal leakage, roof tilt/sink, fires etc.
Any world-wide incident reports where light material entering the tank has led to such scenarios is what I am after.

Perhaps there are case histories within our JOIFF group network.

Responses:

Date

Detail

Documents

11/08/2004  

Infrequently, we do have to slop off-spec LPG from the unit into crude storage tanks. To avoid gassing up the tank, the receiving crude tank must have a minimum pre-determined amount of crude (100 kb) before we allow LPG to be rundown . In addition we re-circulate the bottom portion of the tank content during the whole duration when the slopped LPG is being rundown.
This procedure was put in after we experienced oil-on-roof during un-controlled slopping of LPG/light ends. Since establishing this procedure no such recurrence .

Our refinery also has pigging operations for our product shipments through marine. We use 100 psig Nitrogen pressure to propel the pigs. We have had incidents whereby tank roof seal had been damaged by the high pressure Nitrogen bypassing the pigs due to out-of-roundness of the pigs. Couple of times we had oil go above the floating roof due to same reason. Since replacing the typical spherical pigs with Bi-directional compressible discs, we have overcome this problem.