Incident Report

Subject:       Jamming of valves could have led to VSP accident: official - 12 dead latest official figure !!!            

Date of Email report:   Fri 15/06/2012

Report Detail:

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There are at least 20 bodies in the above scene therefore thelikelihood is that the death toll is considerably more

The accident on Wednesday night at the State-owned Visakhapatnam Steel Plant was reportedly caused as the oxygen tank (house) failed to work at the desired pressure, leading to jamming of valves in the newly built steel melt shop-II complex.

This could have triggered the huge explosion as a result of backfiring from the oxygen house, a senior official toldThe Hindu on Thursday. The exact cause would be ascertained only after a detailed probe.

Hot metal is converted into liquid steel by generating heat at 1200 to 2200 degree centigrade. By mixing various essences, hot metal from the blast furnace is converted into liquid steel at SMS. The SMS-II construction was completed sometime ago as part of Rs.12,500-crore 6.3 million tonne expansion project.

A. Viswanath, who works in SMS-I, said there was lack of experienced hands. Work in critical areas of operation like SMS and blast furnace were being done mostly by contractors and sub-contractors as part of outsourcing policy. The management had stopped sending deserving employees for training to Rourkela and other steel plants in India. “Based on favouritism, employees are being picked up for overseas training in gas cleaning and other areas to Germany, Russia and France,” he said.

The VSP-recognised union honorary president Ch. Narsinga Rao and AITUC activist J. Ramakrishna said the reports and recommendations after inquiry into May 1 explosion in the blast furnace, which claimed two lives, and other fatal accidents, were neither implemented nor made public.

Biggest ever at VSP
Incidentally, the accident, the biggest ever in the history of VSP, occurred hours after trial production of heat from the converter. “We were confident about the safety norms followed at the plant. But in view of accident of such magnitude, the authorities should review the plant's safety mechanism seriously,” T.S. Tagore, general secretary of Steel Executives' Association, said.

Negligence alleged
The union leaders attributed the blast to negligence and too much dependence on outsourcing. “They want to do everything in a hurry and achieve higher targets. Safety norms should not be compromised while trying to achieve excellence,” Steel Plant Employees' Union general secretary D. Adinarayana said.

Viskhapatnam Steel Plant Mishaps

  • May 22, 2012    A conveyor belt carrying raw material to new blast furnace completely melted at the sinter plant after it caught fire. Production loss Rs 1 crore.
  • May 1, 2012      Two contract labourers burnt alive and another two sustained serious burns following a blast in the newly- commissioned blast furnace III.
  • Feb 6, 2012       Huge quantity of spillage of hot metal in the steel melting shop (SMS), loss Rs 1 crore
  • Apr 10, 2011     Major fire broke out in SMS due to liquid steel fall from the ladle carrying out about 140 tonnes, loss Rs 60 crore
  • Apr 14, 2011     Huge quantity of hot metal spillage in continuous casting department of SMS, 140 tonnes of liquid still fell on the ground
  • Apr 17, 2011     Major fire in the raw material handling plant, causing damage to the three conveyor belts, loss Rs 20 crore
  • May 1, 2011      48-hour production disruption due to twisting of a conveyor belt that transports raw material to blast furnace
  • June 18, 2011   Fire erupted when hot coke fell on one of the two conveyor belts in the coke drying cooling plant, loss Rs 15 lakh

 

Additional Documentation:

VISAKHAPATNAM, JUNE 20:
The toll in the Visakhapatnam Steel Plant accident rose to 18 on Wednesday, with two more succumbing to burns.

An explosion occurred on the night of June 13 in the oxygen plant of the steel melt shop of Rashtriya Ispat Nigam Ltd.

On Wednesday, Mr Ch. Prabhakara Rao, Deputy General Manager (Vizag steel plant), died here in a hospital and Mr R. Bhattacharya, an engineer of Dastur & Co, died in a Mumbai hospital. The last of the injured, Mr Khalsi (General Manager, Vizag Steel Plant), is struggling for life in a Mumbai hospital. His condition is said to be very critical.

A high-level team headed by Mr. S.R Jain, the former chairman of the SAIL, arrived in the steel plant on Wednesday and visited the accident site to conduct a probe into the incident. The team would submit its report in July.

Mr A.P. Chowdhary, Chairman and Managing Director of the steel plant, said at a press meet here that the accident was most unfortunate and everthing was being done to help the families of the deceased employees.

They would be paid an additional ex gratia of Rs 20 lakh in addition to the usual compensation. A job would be provided to a member of the family at the executive level, depending on his/her educational qualification and the family would be allowed to stay in the steel plant quarters till the date of notional retirement of the deceased. Educational opportunities would be provided to the children in steel plant schools.

He said the steel plant had agreed to a third party safety audit before commissioning the new units constructed as a part of the expansion project.

He denied allegations made by the unions that the new units were not properly built and said it was not proper to make such sweeping charges, because an accident had occurred. He sought the co-operation of the unions and all others in instilling confidence in the employees. "We will overcome the crisis and the accident will have no bearing on the expansion project or long-term growth of the plant," he asserted.

He thanked the unions for postponing the two-day strike proposed in the last week of June against disinvestment.

From: http://www.thehindubusinessline.com/companies/article3550506.ece